ROV Lightweight Lifting Tether System

About the ROV Lightweight Lifting Tether System

A segmented marine tether that keeps a compact diameter for comms/power while adding a load-bearing lifting sleeve for safe launch/recovery, plus torsion control and optional “S-tether” buoyancy behavior. Enables lighter signal tethers to lift heavy ROVs safely: adds a load-bearing sleeve for in-air lift, reduces twist/hockling, and can form an “S” shape to lower tug on the vehicle.
Core Technology
TBD
  • Sleeved load path for launch and recovery: A lifting sleeve surrounds the lifting segment so the sleeve carries out-of-water loads when it engages the winch, without requiring a larger-diameter tether design.
  • Segmented architecture for signal continuity: The tether combines a lightweight connecting segment for power/data with a lifting segment for strength, keeping a continuous signal pathway while separating load functions.
  • Twist management at the load interface: A marine-load engagement device can include a torsional stress relief member, allowing rotation at the load end to release twist and reduce hockling risk.
  • In-water contour control option: A variable buoyancy mechanism can create regions with different buoyant density, forming a non-linear tether contour that decouples motion and lowers steady tension.
  • Protected splice interface for handling gear: A transition interface can house electrical/optical splices inside a protective volume while still supporting tension and bend loads associated with winch and sheave handling.
ParameterMeasured Value
Peak dynamic working load15,000 lb
Minimum rated breaking strength45,000 lb
Representative lifting segment length (example)~120 m
Working bend radius (example)12 in ID / 24 in diameter sheave
Heavy & buoyant section wet weight/buoyancy (example)Heavy: 0.5–3 lb/ft in seawater; Buoyant: 0.15–0.5 lb/ft buoyancy
  • Offshore energy operations: Supports launch and recovery of tethered vehicles used for inspection and intervention. A compact tether diameter can reduce deck equipment footprint on constrained vessels and platforms.
  • Subsea construction and installation: Enables handling of vehicle tools, sensors, and loads where lift capability and clean cable management matter. The load interface can reduce twist-related handling issues.
  • Oceanographic research: Supports deep-sea missions that need power/data connectivity plus robust recovery loads. Reduced in-water drag can help preserve vehicle maneuverability during survey work.
  • Marine research fleets with limited deck space: Helps operators avoid upsizing to larger winches when load demands increase. This can lower retrofit effort on smaller or multi-mission vessels.
  • Test tanks and controlled-water facilities: Applicable to pools, tanks, and chambers that mimic marine environments. Useful for repeated deployment cycles where bend-over-sheave handling and cable life are concerns.
  • Port and dockside operations: Relevant when launching and recovering heavy marine devices from docks or shore-based platforms. Supports controlled handling without rebuilding the full deck system around a thicker cable.
  • Terrestrial handling of water-deployed equipment: Fits workflows where equipment is lifted in air then operated in water, with a need to manage twist and reduce handling complexity across cycles.

TBD

About the ROV Lightweight Lifting Tether System

Overview

A segmented marine tether that keeps a compact diameter for comms/power while adding a load-bearing lifting sleeve for safe launch/recovery, plus torsion control and optional “S-tether” buoyancy behavior. Enables lighter signal tethers to lift heavy ROVs safely: adds a load-bearing sleeve for in-air lift, reduces twist/hockling, and can form an “S” shape to lower tug on the vehicle.
Intellectual Property

This technology combines a lightweight signal-carrying tether segment with a high-strength lifting segment that supports the full vehicle weight when lifting in air. The lifting segment can include a sleeve and optional buoyancy zoning to shape the tether in water. A torsional stress relief member at the vehicle interface helps release twist during operations. The system supports different mechanical integration approaches such as end-to-end connection or threading the connecting segment through the lifting segment while maintaining communication and/or power continuity.

Conventional solutions typically increase tether diameter and winch size to meet lift loads, which increases drag, deck footprint, and can reduce vehicle maneuverability. High-strength full-length specialty tethers can be costly and may still experience twist/hockling. This segmented approach concentrates lift capability where it is needed for launch/recovery while keeping a compact tether for operations, managing torsional forces, and reducing unwanted pull on the ROV.

  • Sleeved load path for launch and recovery: A lifting sleeve surrounds the lifting segment so the sleeve carries out-of-water loads when it engages the winch, without requiring a larger-diameter tether design.
  • Segmented architecture for signal continuity: The tether combines a lightweight connecting segment for power/data with a lifting segment for strength, keeping a continuous signal pathway while separating load functions.
  • Twist management at the load interface: A marine-load engagement device can include a torsional stress relief member, allowing rotation at the load end to release twist and reduce hockling risk.
  • In-water contour control option: A variable buoyancy mechanism can create regions with different buoyant density, forming a non-linear tether contour that decouples motion and lowers steady tension.
  • Protected splice interface for handling gear: A transition interface can house electrical/optical splices inside a protective volume while still supporting tension and bend loads associated with winch and sheave handling.
ParameterMeasured Value
Peak dynamic working load15,000 lb
Minimum rated breaking strength45,000 lb
Representative lifting segment length (example)~120 m
Working bend radius (example)12 in ID / 24 in diameter sheave
Heavy & buoyant section wet weight/buoyancy (example)Heavy: 0.5–3 lb/ft in seawater; Buoyant: 0.15–0.5 lb/ft buoyancy
  • Offshore energy operations: Supports launch and recovery of tethered vehicles used for inspection and intervention. A compact tether diameter can reduce deck equipment footprint on constrained vessels and platforms.
  • Subsea construction and installation: Enables handling of vehicle tools, sensors, and loads where lift capability and clean cable management matter. The load interface can reduce twist-related handling issues.
  • Oceanographic research: Supports deep-sea missions that need power/data connectivity plus robust recovery loads. Reduced in-water drag can help preserve vehicle maneuverability during survey work.
  • Marine research fleets with limited deck space: Helps operators avoid upsizing to larger winches when load demands increase. This can lower retrofit effort on smaller or multi-mission vessels.
  • Test tanks and controlled-water facilities: Applicable to pools, tanks, and chambers that mimic marine environments. Useful for repeated deployment cycles where bend-over-sheave handling and cable life are concerns.
  • Port and dockside operations: Relevant when launching and recovering heavy marine devices from docks or shore-based platforms. Supports controlled handling without rebuilding the full deck system around a thicker cable.
  • Terrestrial handling of water-deployed equipment: Fits workflows where equipment is lifted in air then operated in water, with a need to manage twist and reduce handling complexity across cycles.

TBD

Case Number

WHOI-OW-596

Patent

US 9828068 B2

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